Premium decanter centrifuge manufacturer: The use of three-phase separation technologies is rising in the separation industry. When it came to separating oils and water, the industry particularly needed high-efficiency three-phase decanter centrifuges. Shenzhou Machinery Company has over 50 years of experience in the separation field, which they used to develop the 3 Phase decanter centrifuge. Its primary use is in solving the problem of simultaneous immiscible liquid and solid phase separation using the specific gravity difference. The need for stable, continuous operation around the clock can be met by the 3 Phase decanter centrifuge thanks to its mature design and high-quality raw material selection. Read even more details at Industrial Centrifuge Manufacturer.
The most important factor to keep in mind when manufacturing decanter centrifuge components or designing a completely new decanter assembly using a cone centrifuge parts casting machine is that the decanter bowl and tube wall thickness must be thin enough to meet design specifications while still providing each Structural integrity required for components. Stainless steel cylinders and conical bowls for decanter centrifuges are manufactured from the centrifugal casting process. Decanter Bowls, Bowl Cones, and Bowl Cylinders are typically made in various dimensions through centrifugal casting and additional machining. These can be purchased as a single part or already assembled/welded with a stainless-steel cylinder.
The variable pump impeller technology can adjust the thickness of the liquid layer inside the machine while it is running, so that the Decanter centrifuge can be quickly adjusted without stopping to achieve separation effect. New independent drive system. The structural feature of the new independent drive system is that the drive of the rotary cylinder and the screw are respectively driven by two vertical variable frequency motors. A new type of gearbox is used to connect the drum and the screw. In addition to withstanding high torque, this gearbox can also independently rotate the screw without the drum rotating. Through the above discussion and analysis, it is not difficult to see that the influence of structural design on the processing capacity of decanter centrifuge is mainly reflected in the selection and design of mechanical parameters and corresponding auxiliary equipment. If each problem is considered comprehensively and concretely, it can also be considered comprehensively and concretely. The decanter centrifuge can better serve the solid-liquid separation field of various industries in our country.
The materials then flow into the inner cavity of the bowl, which rotates in synchronization with the bowl. Because of their different specific gravities, the three types of centrifugal forces are as follows: the strongest for solids, the second strongest for heavy-phase liquids (like water), and the weakest for light-phase liquids (like oil). This allows the centrifugal force to work magic, forming an outer solid layer and two inner liquid layers. The solid material that has been deposited on the inside wall of the bowl is moved to the machine’s solid outlet using the screw, where it is dried further using extrusion and subsequently released. Meanwhile, the liquid material flows to the machine’s liquid phase outlet and overflows at various points, separating the solid, heavy, and light liquid phases. The Shenzhou Machinery 3-phase decanter centrifuge uses centripetal pump technology to determine the optimal placement of the liquid discharge layer based on the relative proportions of the heavy and light liquid phases and to adjust the position of the neutral layer of these phases. Additionally, the centripetal pump serves as the heavy liquid phase flow outlet, making it an ideal choice for pipeline layout.
The full name of the decanter centrifuge is the horizontal screw decanter centrifuge, which is a widely used equipment in the field of industrial solid-liquid separation. According to the characteristics of different materials in different industries, Decanter centrifuge is divided into dewatering, separation, and clarifying decanter centrifuge. With centripetal pump technology, decanter centrifuge can also realize the 3-phase separation of liquid, liquid, and solids or two liquid phase separation. Decanter centrifuge can separate over 50%(v/v) solids from liquids on a continuous basis.Typical industrial decanter applications include Crude oil tank bottoms ,waste oil industrial,wastewater,sludge Decantering,Fish meal,WVO/UVO Desludging,Paint sludge ,Etc. If you are looking for a decanter centrifuge manufacturer, Shenzhou Machinery is your best choice. Find additional information on https://www.lnszjx.com/.
The structure and working principle of a Decanter centrifuge – The Decanter centrifuge relies on the density difference between solid and liquid phases, and under the action of centrifugal force, accelerates the settling speed of solid particles to achieve solid-liquid separation. There is a conical section designed in front of the drum, which rotates at a set speed according to the different properties of the material. The material rotates at the design speed on the inner wall of the drum, forming a concentric liquid layer along the drum shell, called the liquid ring layer. The solids contained in the material are deposited onto the wall of the drum under the action of centrifugal force, and then the dry material is pushed out of the drum through spiral operation. The operating speed of the drum directly determines the separation factor, while the speed difference of the screw directly affects the solid moisture content transported outside the drum. It has a direct impact on processing capacity, residence time, and solid discharge.